Good Safety Is Good Business

Jan. 8, 2009
Goodyear Improves Safety

After several years of poor safety performance, Goodyear’s tire plant in Gadsden, Ala., had two major injuries in 2006 , which occurred when employees were caught in the facility’s let-off shear machinery. In one event, a machine had been left in automatic mode and seized and injured an operator’s hands when he patted down the roll of rubber on it.

“We had a huge need for improved safety,” said Charles Skaggs, Goodyear’s health and safety manager, who spoke in November at Rockwell Automation’s Automation Fair 2008 in Nashville, Tenn.

Goodyear and Rockwell installed presence-sensing equipment and light-activated barriers from August to December 2007. These devices prevent the wind-up and let-off machines from running if an operator puts a hand in them. Skaggs reported that Gadsden improved its safety performance and record by 61% in the approximately 12 months that it’s been in place.

The plant also had 34 fewer OSHA-reportable incidents during the same period, and its safety project also has reduced downtime by 34%. Finally, the $885,000 worth of safety equipment that Goodyear has installed so far paid for itself in just four months. More specifically, Gadsden’s OSHA-reportable incidents dropped from 148 in 2004 to just 29 in 2007 and only 27 in 2008, as of the conference proceedings.

Sponsored Recommendations

2025 State of Technology Report: HMIs, IPCs and Enclosures

Industrial manufacturing equipment often relies on human-machine interfaces, industrial PCs and enclosures to ensure system reliability and optimal performance. These components...

Custom Encoder Created for Large Rotational Applications

Large rotational applications like MRI machines, excavators, mobile equipment, forklifts and stagecraft require precise motion feedback for optimal performance, safety and efficiency...

See How One Company Customized Motion Feedback for Material Handling Applications

Encoders can be used in material handling on sorters, conveyors, in automated storage retrieval systems, on mobile equipment, automated mobile robots and more. See how one company...

Absolute vs Incremental Encoders: Which One Does Your System Need?

The right encoder makes all the difference. Incremental encoders are perfect for tracking speed and direction in dynamic motion. Absolute encoders? They remember exact positioning...